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How to replace the sonotrode of the ultrasonic plastic welding machine?

  1. Turn on the air pressure of theultrasonic plastic welding machineand maintain a certain air pressure.
  2. Use tools to remove the original welding mold from the welder, install the ultrasonic mold of the product to be welded, and ensure that the contact surface between the mold screw of the ultrasonic plastic welding machine and the transducer on the machine is clean and tidy.
  3. Turn on the power of the ultrasonic plastic welding machine, turn on the start button and wait for five seconds, then turn off the power, then press the sound wave detection button on the controller, listen to the ultrasonic wave from the ultrasonic welder, if the sound is hoarse or scream, check whether the ultrasonic mold crack or looseness and take countermeasures.
  4. Loosen the two fastening handles behind the starting frame, and shake the welding machine head to a certain height according to the height of the product.
  5. Turn off the air source to make the ultrasonic plastic welding machine in a static state without electricity, and adjust the air pressure controller to zero.
  6. Place the product to be welded on the ultrasonic bottom mold to ensure that the position is just right.
  7. Pull down the vibrating cylinder of the machine to make the upper mold close to the bottom mold, and shake the welding machine head to make the upper mold fit the product to keep the product consistent with the upper and lower molds.
  8. Increase the air pressure of the ultrasonic plastic welding machine to 0.1mpa, switch the selector switch to manual, press the two green start buttons, lower the ultrasonic plastic welding machine mold and press the product.
  9. Shake the elevator to keep a distance of 1 mm between the limit screw and the vibrating drum.
  10. Tighten the frame fastening handle, fix the bottom mold and press the red emergency stop button to raise the ultrasonic plastic welding machine.
  11. Select switch to automatic mode, adjust product welding parameters and time, and arrange production.How to replace the sonotrode
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